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Copyright
2003,2004,2005, 2006 Michael G. McCaffrey
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Specs:
- Wing Span 32"
- Length 40.7"
- Wing Area 375 sq.in.
- OS LA .25 - .35
- 4 Channel
Construction:
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About
the Plane:
The X-35 was the winner of the Joint Strike
Fighter competition in October 2001. It beat the Boeing X-32. The production
fighter will be known as the F-35. The model was intended to be a inexpensive
jet based around the popular .25 size engine. The size of the model will fit in
any car. The model is constructed of balsa and plywood. The wing was made
removable for ease of handling.
Flying
the Model:
This model has not flown yet.
Construction
Highlights:













10/15/05: It has been a
while.... I have added the engine and servos in the tail. See how the servos
control only one surface. A "Y" harness is used to connect the servos together.
The rudder servos are also linked to a separate servo used to control the nose
gear.
9/4/04:
The finished airframe. All that is left is to install the tank, radio,
and engine.
8/17/03:
Plans are done, and previews revised to reflect final drawings.
8/11/03:
Painting has reached that point where the model starts coming alive. There is
still a lot more trim work. The rudder tail flash needs the blue highlight, and
the big X-35C letters. The whole airframe will get panel lines, emblems, some
surface detail, and then a final coat of clear to set the final finish.
8/7/03:
I am actively working the construction drawings. As usual, this is a labor
intensive process. I added preliminary copies of sheet 1 and 2. Please
remember, these are preliminary. The general layout is fixed, but content is
still being added. Once the drawings are finalized, I will update the views on
the website. What you see here has most of the detailed views. I need to
clarify formers, and the fuselage construction. The drawings will show both
X-35C and F-35C. The biggest difference is the cut-down fuselage and bubble
canopy of the F-35C. A more subtle change is the nose-gear placement, and even
more subtle is the slight dihedral of the stabilizers.
8/3/03:
It has been a long time since I could find time to work on the plane. Here is a
picture of the cockpit. Note the Williams Brothers pilot was used however it
needed a base that raised it about 3/8" higher. The ejection seat is made
from .02 plastic. So is the instrument panel. The main canopy was cut from a
Sig 13" military style canopy, and the forward wind screen was .02 sheet.
I would recommend a smaller Sig canopy, probably a 11" would work better.
You can see I am still priming the plane. I had to finish the cockpit, so that
I could mask the canopy, and spray the whole plane.
7/26/03:
The plane is covered and the first primer coat has been applied via brush. The
control surfaces are hinged and installed. The final finish will be light grey
and dark blue dope. The tail insignia will be a combination of yellow dope and blue
Monokote. It should look great when done. You can see the black nozzle. This is
a dummy nozzle cut from pink foam, and covered in epoxy/fiberglass cloth. The
black cockpit area shows how big the plane is relative to the pilot. The pilot
is the right size. The inlet surface is painted black to give the illusion of
internal ductwork.
6/18/03:
The construction instructions have been updated. Note it is a big 542K Word
Document. It is my first draft, and will be revised without notice!!
6/2/03:Construction continues, but at a much less noticeable
rate. The big changes are over until I start to paint.
I have made the nozzle, finished installing the
wing LEX sheeting and fairings on the stabilizers, and started working on the
cockpit detail. I will have more pictures soon. I have been ignoring the
"Construction Plan and Instructions" web page for a long time. Sorry,
but I am focused on the building, not updating the website. I have many
pictures of the construction that will be added to the web page.
The 1/12" scale William's Brothers pilot
looks too small for the cockpit, but closer examination of pictures of the X-35
confirm it is the right size. The X-35 is not a small airplane! The William's
Brothers 1/12 scale pilot seems smaller than 1/12. I think I saw an article a
few years back that said it was closer to 1/14th scale. Since my F-35C is ~1/15
scale this works out fine. The pilot looks small in there, but anything larger
would be wrong.
Good news on the CG situation. I have reviewed
the preliminary CG, and have revised the location FORWARD. This is great news.
The long nose, and short tail make this plane a challenge. But the end is in
sight. I placed the radio on the back of the plane where it belongs and I only
needed 2 oz of tail weight to get the plane in balance. I used a old heavy receiver,
and a 450mAh battery pack mounted inside the nozzle. This is before the plane
is covered, which will add additional tail weight.
As for covering, I have elected to cover the
prototype in silkspan and dope. I really like this method for fully sheeted
models. The ability to paint any color you want, combined with adding India ink
panel lines swayed me. I think this will be the lightest combination. As for
weight, the plane feels pretty light. I look forward to a weigh in soon.
5/22/03:The basic airframe is complete! The two pictures
do not do the plane justice. The lens tends to exaggerate the features closest
to the camera. The engine has been fitted and the fairing of the fuselage to
the spinner is almost complete. You can see the inlets are blocked off with
1/16" balsa. Note the wedge angle. When they are painted black, they will
be impossible to see. The rear view highlights the configuration of the tail
surfaces. The two large fins combined with the wide spread stabilizers
characterize the X-35 look. Note how far forward the nozzle will be. The nozzle
will only project another 2.5" form the last bulkhead.
4/28/03:More
work complete this past weekend. Thank goodness it rained. Plenty of guilt-free
building time! Finished the top sheeting, and it looks great. The best part was
making and installing the twin fins. With them installed, I have spent more time
looking at the plane than working on it. In this picture you can really see it
come together. The engine mount is installed. The next step it to finish the
hatch region on the bottom of the fuselage, and box-in the inlets. Once that is
done, I will install the engine and finish fairing it into the nose with blocks
of balsa and a 2" spinner.
4/22/03:
A lot has happened over the past month. The fuselage has been built and the
stabilizers have been glued on. As you can see, the wing is bolted to the
fuselage, and is used to keep everything straight while the sheeting and the
stabilizers are added. The complex shape is evident. The top view shows off the
blended fuselage and wing. The bottom view shows the complex angular surfaces.
Note the external carbon fiber spars on the stabilizers. The CF spars really
add a lot of strength.
I am getting concerned about weight. The CG of
the bare frame is a little ahead of the final CG. There is still quite a bit
more balsa to be added to the front, including the fairing around the engine
itself. When the engine is added, the plane will be nose heavy. I am thinking
of a MACS semi-tuned pipe because it should be lighter than the stock OS-25LA
muffler. I am increasing the sheet thickness of the twin fins to 1/8".
Since I will need tail weight to balance the model, heavier fins will be a
benefit both for added weight and strength.
3/30/03:
Wing and stabilizer are working. Here is a glimpse of the progress.
Construction note: Remember to install the aileron torque tube in the ribs
before gluing the ribs to the bottom sheeting. The wing is one piece. The
bottom sheeting is 1/16" contest balsa, and runs from wing tip to wing
tip. Spars are 1/8" x 1/4" spruce. Stabilizer is 3/32" balsa
with .007" thick carbon fiber strips added, top and bottom, for strength.
3/8/03:
The construction drawings are finally done! That took a long time. The flat,
angular surfaces are very hard to layout in 3D. I now have flat patterns for
all of these odd surfaces. Construction copies of the former and wing ribs have
been printed. I am starting to cut wood on the prototype.
2/15/03:
The construction drawings are almost done. Construction drawings are not full
drawings suitable for sale. They consist of the detailed parts, without formatting
or instructions. Stealth aircraft typically have lots of flat surfaces at odd
angles. The X-35 is no exception. It has taken a lot of time to figure out how
to cut the flat pieces of balsa wood, and get them to fit after they have been
bent into shape. I am doing this electronically. The true test is when the
parts are cut out, and the first model is built. SOON!
This model is currently being designed. I have
selected the Carrier Variant (CV) because of the large wing area. This model
can be built as the X-35C, or the F-35C. Color schemes range from the X-35C,
front line Navy fighter, and the future Blue Angels. Here are a few images of
the model. This airplane is being designed for a .25 tractor engine which makes
it very economical.
Background on X-35C
and F-35C:
Lockheed-Martin designed the experimental X-35 as
part of the "Joint Strike Fighter" Program. The X-35 won the completion
between Lockheed-Martin and Boeing's X-32. The production aircraft was
designated the F-35.
Three models of the F-35 will be produced. The
F-35A will be a small wing version for the USAF and will replace the F-16.. The
F-35C will be a large wing version for the US Navy and will replace the F/A-18.
The last variant is the most exciting. The F-35B will be a Short Takeoff and Vertical
Landing (STOVL) replacement for the AV-8 Harrier. The F-35B has a single engine
driving a lift-fan in the front, and a pivoting nozzle in the rear. The thrust
of the Pratt & Whitney F135 engine with lift-fan is in the 40,000 lb class,
easily making this the most powerful single engine airplane in the world!
The USA,
Great Britain, Italy,
Canada, Norway,
Australia, Germany,
and other countries have joined forces to develop and manufacture the F-35.
What this means to the modeler is there will be a tremendous number of color
schemes in the next few years. One can imagine the Thunderbirds and Blue Angels
flying the F-35. Who knows how many countries will use this aircraft in their
air forces, and demonstration teams.
