Heckler & Koch 91

DISSASSEMBLY       (INDEX)
1. Unload and make sure the firearm does not have a round in the chamber.
2. Put the rifle on safe (extra precaution).
3. Remove the stock pins. Place the stock pins in the stock. Be sure the cocking handle is locked in the forward position (i.e the bolt is closed). Otherwise, The stock assembly can fly off during this step.
STOCK REMOVAL
STOCK DISASSEMBLY
4. Pull the stock off.
5. Cam out the trigger group.
6. Turn the selector counter clockwise until it is at 12:00.
7. Pull the selector out.
8. Remove the trigger assembly from the grip frame.
9. Unscrew the screw that retains the grip. Remove the grip.
TRIGGER GROUP
10. Remove the forarm retaining pin.
11. Cam the forearm down and out.
12. Use a pencil or pen cap in the recess under the sight to depress the detent to remove the cocking tube cap.
ENDCAP REMOVAL
COCKING HANDLE RETAINING PIN
FOREARM
BIPOD
13. Use a phillips screwdriver to remove the rear sight. Be careful not to lose the spring and detent ball bearing that reside under the sight.
REAR SIGHT DISASSEMBLY
14. Pull back slowly on the cocking handle. This will release the rollers and allow the bolt carrier to move rearward.
15. Remove the bolt/bolt carrier assembly.
16. Rotate the extremely dirty bolt counter clockwise 90 degrees. This should allow the bolt to slide out. The bolt retaining arm spring is very stiff. You may find it difficult to get the bolt back on to a new bolt carrier.
17. Rotate the locking piece clockwise 180 degrees until it springs out of the carrier.Be careful this can jump a little.
18. Remove the locking piece from the bolt carrier.
19. Remove the firing pin and firing pin spring from the bolt carrier.
BOLT & BOLT CARRIER

Reassembly is not so easy. Follow the procedure in reverse order with some minor changes.


ASSEMBLY       (INDEX)
1. Insert the firing pin into the locking piece.
2. Place the firing pin spring over the tri fluted end of the firing pin.
3. Insert the whole assembly, firing pin spring first, into the bolt carrier.
4. Line up the key of the locking piece with the slot in the bolt carrier.
5. Press down on the locking piece until you can rotate it.
6. Rotate the locking piece 180 degrees clockwise.
7. Place the bolt over the locking piece. Looking from the bottom of the bolt carrier, the extractor should be to the left.
8. Now the hard part. Grasp the bolt carrier with your right hand and depress the bottom of the bolt retaining arm. At the same time press the bolt down about .15" to .25".
9. Rotate the bolt 90 degrees clockwise or until the bottom of the bolt lines up with the bottom of the bolt carrier. The rollers should be loose at this time. If the bolt slides back on the locking piece, and the rollers are locked out, then the bolt needs to be rotated off the bolt carrier. reassemble the bolt/bolt carrier again.
10. Push the bolt/bolt carrier into the receiver by the bolt carrier. Push the bolt carrier in until it the rollers lock into the roller recesses.

    The rest of the reassembly is pretty simple. Just see the disassembly procedure. Remember, only disassemble what you absolutely need to. The rear sight, cocking tube cap and trigger group do not get that dirty. It is unecessary to disassemble these sections.

    Remember to clean the roller recesses in the trunion, just behind the bore. You can feel them with your finger. These will be filled with carbon. The bore, bolt, bolt carrier, trunion and magazine follower get the dirtiest with the G3 style rifle.


HERE ARE A FEW HELPFUL SETS OF IMAGES FOR:
FLASH HIDER
SLING

THE NORWEGIAN VERSION OF A G3