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Progressive Aerodyne SeaRey

Page 5



Weekend 12: June 18th, 19th, & 20th, 2004

12 weekends = 3 months. Since work can't even sell me the paint (Hazardous chemicals! they say...) I went and saw Sonny, shot a little shit, showed him the pictures of our project, and walked out with all the paint I needed—for free! So, for all your auto body needs, contact Sonny New at Renew Paint & Body Services 480-940-2447. (Cool! We have a sponsor!) Still without our supervisor, I fabricated out an electrical and fuel line conduits, had some fun with the leftover sheet metal, painted and did some more riveting—maybe 300 now? 1200 to go? The glorious supervisor gets back this week, so then next weekend, maybe, it's back to the cockpit—with good eats, too!

Weekend 12: Freebies! Thanks Sonny!
Freebies! Thanks Sonny!
Weekend 12: Before paint . . .
Before paint . . .
Weekend 12: . . . after paint.
. . . after paint.
Weekend 12: It did get just a little foggy.
It did get just a little foggy.
Weekend 12: The net results were well worth it.
The net results were well worth it.
Weekend 12: My add-on's.
My add-on's.
Weekend 12: They came out pretty good.
They came out pretty good.
Weekend 12: The conduits also came out nice.
The conduits also came out nice.
Weekend 12: The conduits from the inside.
The conduits from the inside.

Weekend 13: June 25th, 26th & 27th, 2004 &
Weekend 14: July 2nd, 3rd & 4th, 2004

Due to the reliability of modern airline travel, weekend 13 was a bust, with only loc-tite on three bolts and a installation of only a handful of rivets! Weekend 14: Even after a F#*^ up, (sharp knife vs. lexan,) it worked out near perfect. Then I boxed up the bad seat and forgot it! We'll send it back next week. Next weekend: Decisions! Decisions! Decisions!

Weekend 13/14: A last check . . .
A last check . . .
Weekend 13/14: . . . and the pylon is done!
. . . and the pylon is done!
Weekend 13/14: After a near perfect mistake . . .
After a near perfect mistake . . .
Weekend 13/14: . . . sometimes, the magic just works!
. . . sometimes, the magic just works!
Weekend 13/14: With just a little more shaping . . .
With just a little more shaping . . .
Weekend 13/14: . . . they should fit like gloves.
. . . they should fit like gloves.
Weekend 13/14: Two cuts each.
Two cuts each.

Weekend 15: July 9th, 10th & 11th, 2004

We didn't get too much done this weekend, just drilled some holes Friday night. On Saturday, I put in ten screws with nuts and washers then popped six rivets. We've basically finished off the canopy tracks and side rails, making it all work better. We cut some tubing on Sunday and also added a new instrument to the list.

Weekend 15: Friday night
Friday night
Weekend 15: Saturday
Saturday
Weekend 15: Sunday
Sunday
Weekend 15: Nope, a fan didn't help.
Nope, a fan didn't help.

Weekend 16: July 16th, 17th & 18th, 2004 &
Weekend 17: July 23rd, 24th & 25th, 2004

These last two weekends, with the Supervisors and Inspectors all back, and then with a change in the winds, ( Monsoon,) we got a lot done. We finished off the canopies, (which works and looks great!) added another 50 or 100 rivets, (1000 or so left,) also we got serious with the instruments and started cutting holes with reckless abandon. I think they're all in the right places. The key word is 'modular.'

Weekend 16/17: One side down.
One side down.
Weekend 16/17: This just might work.
This just might work.
Weekend 16/17: Yep, with reckless abandon.
Yep, with reckless abandon.
Weekend 16/17: Ready to see if it works?
Ready to see if it works?
Weekend 16/17: Well, it worked!
Well, it worked!
Weekend 16/17: The Inspectors are back at it again. (And impressed!)
The Inspectors are back at it again. (And impressed!)
Weekend 16/17: Too bad they'll never look this clear again.
Too bad they'll never look this clear again.
Weekend 16/17: From the outside.
From the outside.
Weekend 16/17: From the inside, right.
From the inside, right.
Weekend 16/17: From the inside, left.
From the inside, left.
Weekend 16/17: Yep, it's coming along nicely.
Yep, it's coming along nicely.