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1999 / Solid Freeform Fabrication Proceedings
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52 Rapid Pattern Based Powder Sintering with Room Temperature Polymer Infiltration

Author Zongyan He, Yong S. Kim, Monnappa Kokkengada, Jack G. Zhou, Drexel University

Source Solid Freeform Fabrication Proceedings, 1999, pp 461-470

Abstract In this paper a new rapid tooling technique, named Rapid Pattern Based Powder Sintering (RPBPS), is introduced. Due to limitations of common infiltration methods used in rapid tooling such as high temperature caused cracks, distortion, shrinkage and poor surface quality, a low temperature polymer infiltration method is proposed. Based on the curing principles of polymer materials, several kinds of infiltration materials were selected, and their main mechanical and thermal properties and chemical resistances were discussed. With various infiltration methods and materials, a series of testing samples were made, and their microstructures and thermal resistances were observed and tested. In order to calculate the needed amount of the polymer materials and their infiltration height in the sintered molds or parts, an infiltration model was also proposed and compared with experiments. (Auth abstract) [References: 8]




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