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1998 / Solid Freeform Fabrication Proceedings
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73. Generation of Porous Structures Using Fused Deposition

Author Bertoldi M. (a), Yardimci M. A. (a), Pistor C. M. (a), Guceri S. I. (a), Danforth S. C. (b), (a) University of Illinois at Chicago, (b) Rutgers, The State University of New Jersey

Source Solid Freeform Fabrication Proceedings, 1998, pp 639-650

Abstract The Fused Deposition Modeling process uses hardware and software machine-level language that are very similar to that of a pen-plotter. Consequently, the use of patterns with poly-lines as basic geometric features, instead of the current method based on filled polygons (monolithic models), can increase its efficiency. In the current study, various toolpath planning methods have been developed to fabricate porous structures. Computational domain decomposition methods can be applied to the physical or to slice-level domains to generate structured and unstructured grids. Also, textures can be created using periodic tiling of the layer with unit cells (squares, honeycombs, etc). Methods based on curves include fractal space filling curves and change of effective road width within a layer or within a continuous curve. Individual phases can also be placed in binary compositions. In present investigation, a custom software has been developed and implemented to generate build files (SML) and slice files (SSL) for the above-mentioned structures, demonstrating the efficient control of the size, shape, and distribution of porosity. (Auth abstract) [References: 10]




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