1998 / Solid Freeform Fabrication Proceedings
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Author W. L. Yao, Ming C. Leu, New Jersey Institute of Technology
Source Solid Freeform Fabrication Proceedings, 1998, pp 427-434
Abstract This paper presents an investigation of ceramic shell cracking during the burnout process in investment casting with internally webbed laser stereolithography patterns. We hypothesize that shell cracking will occur when the rupture temperature of the ceramic shell is lower than both the glass transition temperature of the pattern material and the web link buckling temperature. The hypothesis is validated by our experimental observations which confirm the numerical predictions from our finite element analysis. This provides a basis for design of the internal web geometry of a lithography pattern and evaluation of the burnout process with such a pattern. We show the shell cracking and web link buckling temperatures to be functions of the pattern geometry (including the cross-sectional dimensions and span length of the web link) and the shell thickness. Keywords: Rapid Prototyping; Investment Casting; Solid Freeform Fabrication; Rapid Tooling; (Auth abstract) [References: 13]
Solid Freeform Fabrication Proceedings can be obtained from:  The Solid Freeform Fabrication Symposium
or contact:
The University of Texas at Austin
Laboratory for Freeform Fabrication / Texas Materials Institute
Mechanical Engineering Dept.
c/o The Solid Freeform Fabrication Symposium
MC C2200
Austin, TX 78712-1063 USA
512-471-3026; 512-471-7681 FX; Email: sffsymp@uts.cc.utexas.edu