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2003 / Solid Freeform Fabrication Proceedings
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30. LENS Deposition of Complex Geometries

Author D. D. Gill, M. L. Griffith, D. E. Reckaway, C. F. Briner, D. G. Abrams Manufacturing Science & Technology Center, Sandia National Laboratories Albuquerque, NM 87185

Source Solid Freeform Fabrication Proceedings, 2003, pp 324-327.

Abstract The Laser Engineered Net Shaping (LENS TM) system at Sandia National Laboratories, a laser-based direct metal deposition process, was recently used for the fabrication of a complex prototype. The LENS process involved the challenges of adjacent areas of thick and thin cross section, overhanging unsupported features, high aspect ratios, and a hemispherical substrate. These challenges were overcome through the use of closed-loop weld pool control, height monitoring, a strong understanding of build parameters, and unique process planning strategies. The near-net shape LENS part was completed with annealing and conventional machining to produce the complex components in a reduced timeframe. (Auth abstract) [References: 2] XX




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