Man Made Organic Materials - Part II


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Polyester
Polyester as the name suggests is made out of esters. Esters are functional group with –COOR, where R is a methyl group. Polyester is a man made fiber, which is a polymer with esters.  Polyester is a very popular yarn these days. Popular polyester is called terylene and another name for the terylene fiber is dracon.

Preparation of polyester
We have seen earlier that esters are formed when a carboxylic acid reacts with an alcohol. Polymerization reaction can make the ester formed into long chain molecules. 

The following raw materials are used for the manufacture of a polyester called terylene:
  • Tetraphthalic acid

  • Ethylene glycol

Tetraphthalic acid is a dicarboxylic acid, that is it has two –COOH groups.  It reacts with ethylene glycol that has two –OH groups to give an ethylene type ester. The polymerization reaction gives polyester and water. This particular polyester is called terylene. The reaction is shown below.

Molten or viscous terylene molecules are forced through spinneret holes in the form of jets which gives rise to terylene threads.

Properties of polyesters
1. Strength : Polyester fibers like terylene are strong as they are long chain polymers.
2. Elasticity : Polyester fibers are very elastic. This means that they regain their original shape once
    the load on them is released. They do not loose their shape even after repeated use.
3. Water absorption : Polyester fibers like terylene absorb very little water or moisture.
4. Wrinkle resistant : Fibers made of polyester do not wrinkle easily. If wrinkled and released, they get
    back to their original shape quickly.
5. Abrasion resistant : polyester fibers withstand wear and tear or abrasion much better. The basic
    polyester from which it is made is long chained molecule and is completely unreactive to external
    chemicals and biological agents. Thus clothes made from polyester are long lasting.

In addition to these properties, polyester is also moth resistant and light in weight. The fibers drawn from a spinneret can be made very fine and thin, thus the texture of polyester can be very fine and smooth. Polyester is also chemically more inert than the natural fibers and is insoluble in most common solvents.

Uses of polyester
  • Terylene, a polyester is used extensively in textile industry to make clothes like sarees, dress materials, tapestry, etc.

  • Terylene mixed with natural fibers like cotton or wool called terrycot or terrywool, is used widely for making clothes.

  • Polyester material is light weight as well as strong. Hence it is used for making light weight sails. Also these sails are water resistant which is useful for sailing purposes.

  • Polyester materials are used as conveyor belts, fan belts, etc. as their elastic properties are very good. They are also strong and long lasting.  

Carbon fibers
Long chain pure carbon fibers attached together by covalent bonds only, are made by heating nylon or polyester fibers. The heat treatment is done in the absence of air, hence oxygen from these molecules are eliminated, leaving behind pure carbon fibers. They cannot be strictly called as polymers.

Properties of carbon fibers
1. Strength : Carbon fibers are strong as they are long chain molecules.
2. Corrosion resistant : Carbon fibers are unreactive to chemical and biological agents. They are long
    lasting.
3. Weight : carbon fibers are very light weight but strong.

Uses of carbon fibers
  • Carbon fibers are used in making sports goods like racquet handles and frames. They are light weight and strong.

  • Carbon fibers are used in making components of a spacecraft as they are lightweight and strong.

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