Worldwide Guide to Rapid Prototyping
Printing the Future
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The Most Important Commercial
Rapid Prototyping Technologies at a Glance

 

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   BUTN The BRIEF Tutorial Section...

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   BUTN RP Terminology Unraveled...

   BUTN Rapid Manufacturing Tutorial Section...

   BUTN Detailed Rapid Tooling & Metal Parts Tutorial...

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    TECHNOLOGIES TYPICALLY CONSIDERED APPROPRIATE FOR USE AS LOW-COST 3D PRINTERS ARE SHOWN WITH THIS BACKGROUND COLOR.
     Technology > >
    Stereo-
    lithography
    Jetted
    Photopolymer
    Selective Laser Sintering
    Single Jet
    Inkjet
    Laminated Object Manufacturing
    Fused Deposition Modeling
    Three
    Dimensional
    Printing
     Acronym > >
    SLA
    J-P
    SLS
    MM
    LOM
    FDM
    3DP
     Representative Vendor > > 3D Systems EOS GmbH Solidscape Solido Ltd. Stratasys Z Corp.
    General Qualitative Features - - - - -
     Maximum Build
     Chamber (inches)
    20 x 20 x 24 11.75 x 7.3 x 8 27.5 x 15 x 23 12 x 6 x 9 6.29 x 8.26 x 5.31 24 x 20 x 24 20 x 24 x 16
     Speed average good average to good poor good poor excellent
     Accuracy very good good to very good good excellent fair fair fair
     Surface Finish very good good to very good good to very good excellent fair fair fair
     Strengths large part size,
    accuracy
    accuracy and finish,
    office OK
    accuracy,
    materials,
    accuracy,
    finish,
    office OK
    office OK,
    price,
    size
    office OK
    price,
    materials
    speed,
    office OK,
    price,
    color
     Weaknesses post processing,
    messy liquids
    size and weight,
    post processing
    size and weight,
    system price,
    surface finish
    speed,
    limited materials,
    part size
    limited materials,
    finish and accuracy
    speed limited materials,
    fragile parts,
    finish
     Typical
     Applications > >
    BUTNVery detailed parts and models for fit & form testing
    BUTN
    BUTNTrade show and marketing parts & models
    BUTN
    BUTNRapid manufacturing of small detailed parts
    BUTN
    BUTNFabrication of specialized manufacturing tools
    BUTN
    BUTNPatterns for investment casting
    Space
    BUTNPatterns for urethane & RTV molding
    BUTNVery detailed parts and models for fit & form testing
    Space
    BUTNTrade show and marketing parts & models
    Space
    BUTNPatterns for investment casting, especially jewelry and fine items
    Space
    BUTNPatterns for urethane & RTV molding
    BUTNSlightly less detailed parts and models for fit & form testing compared to photopolymer-based methods using engineering plastics
    Space
    BUTNRapid manufacturing of parts, including larger items such as air ducts
    Space
    BUTNParts with snap-fits & living hinges
    Space
    BUTNParts which are durable and provide the
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    BUTNPatterns for investment casting
    BUTNMost detailed parts and models available using additive technologies for fit & form testing
    Space
    BUTNPatterns for investment casting, especially jewelry and fine items, especially medical devices
    Space
    BUTNPatterns for urethane & RTV molding
    BUTNSomewhat less detailed parts and models for fit & form testing compared to other methods
    Space
    BUTNPatterns for urethane & RTV molding
    Space
    BUTNLarger patterns for sand-casting
    BUTNDetailed parts and models for fit & form testing using engineering plastics
    Space
    BUTNDetailed parts for patient- and food-contacting applications
    Space
    BUTNPlastic parts for higher-temperature applications
    Space
    BUTNTrade show and marketing parts & models
    Space
    BUTNRapid manufacturing of small detailed parts
    Space
    BUTNPatterns for investment casting
    Space
    BUTNFabrication of specialized manufacturing tools
    Space
    BUTNPatterns for urethane & RTV molding
    BUTNConcept models
    Space
    BUTNParts for limited functional testing
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    BUTNColor models for FEA and other engineering related applications
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    BUTNArchitectural & landscape models
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    BUTNColor industrial design models, especially consumer goods & packaging
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    BUTNCastings
     System Price Range $75K-800K $40K-85K $200K-1M+ $70K-80K $10K-240K $15K-300K $20K-70K
    Materials - - - - -
         Available
         properties &
         characteristics
         include > >
    BUTNAcrylics (fair selection)
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    BUTNClear and rigid
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    BUTNABS-like
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    BUTNPolypropylene-like (PP)
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    BUTNFlexible or elastomeric
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    BUTNWater-resistant
    BUTNAcrylics (limited selection)
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    BUTNElastomeric
    BUTNNylon, including flame-retardant, glass-, aluminum-, carbon-filled and others providing increased strength and other properties
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    BUTNPolystyrene (PS)
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    BUTNElastomeric
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    BUTNSteel and stainless steel alloys
    Space
    BUTNBronze alloy
    Space
    BUTNCobalt-chrome alloy
    Space
    BUTNTitanium
    BUTNPolyester-based plastic
    Space
    BUTNInvestment casting wax
    BUTNBonded PVC-based plastic film
    Space
    BUTNBonded paper
    BUTNABS
    Space
    BUTNPolycarbonate (PC)
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    BUTNPolyphenylsulfone
    Space
    BUTNElastomer
    BUTNBonded plaster / plaster composite
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    BUTNElastomeric
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    BUTNInvestment & direct casting
     Material Costs $/pound
         plastics $75-110 $60-200 $25-60 $100 $18 $115-185  
         metal     $35-115        
         other     $5
    (foundry sand)
      $5-8 (paper)   starch:
    $0.35 / cu in
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    plaster:
    $0.60 / cu in
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    + infiltrant
     Acronym > >
    SLA
    J-P
    SLS
    MM
    LOM
    FDM
    3DP
     Technology > >
    Stereo-
    lithography
    Jetted
    Photopolymer
    Selective Laser Sintering
    Single Jet
    Inkjet
    Laminated Object Manufacturing
    Fused Deposition Modeling
    Three
    Dimensional
    Printing
    TECHNOLOGIES TYPICALLY CONSIDERED APPROPRIATE FOR USE AS LOW-COST 3D PRINTERS ARE SHOWN WITH THIS BACKGROUND COLOR.


    Brief Tutorial SectionsBrief Tutorial...Technology Descriptions
    What Is Rapid Prototyping?
    Rapid Tooling.
    Reverse Engineering Brief Tutorial.
    Stereolithography (SLA).
    Fused Deposition Modeling (FDM).
    Inkjet based systems.
    Three Dimensional Printing (3DP).
    Selective Laser Sintering (SLS).
    Laminated Object Manufacturing (LOM).
    Laser Powder Forming (LPF).


    Additive Fabrication Spy (TM)


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    REV 12g - - - 9/3/07; 5/25/09