2002 Ford Truck Powertrains

GASOLINE ENGINE SPECIFICATIONS
FOUR CYLINDER ENGINES
Engine  2.3L (140) DOHC SEFI I-4 
Horsepower  — (bhp @ rpm)(1) 135 @ 5050 (Ranger) 
Torque  — (lbs.-ft. @ rpm)(1) 153 @ 3700 (Ranger) 
Compression Ratio (to 1) Nominal  9.7 
Type and No. of Cylinders  Dual Overhead Cam (DOHC), I-4 
Bore and Stroke (in.)  3.44 x 3.70 
Displacement Liters (cu. in.)  2.3L (140) 
Engine Mounting  3-Point, Rubber 
CYLINDER BLOCK  — Material  Aluminum 
CYLINDER HEAD  — Type —Material Aluminum
CAMSHAFT  — Type  5 Bearing 
Material  Cast Iron
Journal Diameter (in.)  0.9830 
Cam Lift  — Intake (in.)  0.3110 
— Exhaust (in.)  0.2913 
CAMSHAFT BEARINGS  — Type  Direct - Aluminum Head
Material   
Total Effective Length (in.)   
Total Effective Surface Area (sq. in.)   
CAMSHAFT DRIVE  — Type  Chain Drive 
CRANKSHAFT  — Type  Precision Cast, 5-Bearing, Shell Molded, 8-Counter Weights 
Material  Cast Iron 
Length, Overall (in.)  19.3149 
Crankpin Journals  — Diameter (in.)  1.968 
Length (in.)  0.866 
Main Bearing Journals  — Diameter (in.)  2.047 
Length (in.)  — No. 1  1.024 
— No. 2  1.024 
— No. 3  1.024 
— No. 4  1.024 
— No. 5  1.024 
Journal Overlap (in.)  0.157 
MAIN BEARINGS  — Type  Replaceable Insert — Selective Fit 
Material  Aluminum
Effective Length (in.)  — Nos. 1,2,4,5  0.7480
— No. 3 (Takes Thrust)  0.8661 
CONNECTING RODS  — Type  I-Beam 
Material  Powdered Metal 
Length Center-to-Center (in.)  6.094 
CONNECTING ROD BEARINGS  — Type  Replaceable insert — Selective Fit 
Material  Aluminum 
Effective Length (in.)  — Each bearing  0.661 
PISTONS  — Material  Aluminum Alloy (Mahle 124) 
Finish  Hard Nosed, Granite-Coated 
Length (in.)  1.632 
PISTON RINGS  — Number  Three 
Top Compression Ring  — Type  Barrel Face 
Material  Steel 
Finish  Chrome Plated 
Second Compression Ring  — Type  Scraper, Taper 
Material  Steel 
Finish  Parkerizing 
Oil Control Ring  — Type  Two Rail — Spacer Expander 
Material  Steel 
Finish  Chrome-Plated Rails 
PISTON PINS  — Type  Pressed in Rod 
Material  Alloy Steel, Heat Treated 
Length (in.)  2.362 
Diameter (in.)  0.8267 
VALVE OPERATING MECHANISM 
Lash Adjuster  — Type  Mechanical Bucket 
— Material  Steel with Roller 
— Type-Adjustment  Replace - Graded Shinless
VALVES, INTAKE  — Type  Recessed Head 
Material  Steel, Soft Nitride 
Head Diameter (in.)  1.735 
Stem Diameter (in.)  0.217 
Stem Oil Control  Hi-Temp., Guide Mounted Seal 
Angle of Seat  45° 00' — 45° 30' 
Valve Lift (in. @ Zero Lash)  0.311 
Rotator Type  Single-Bead Key 
Spring Pressure Installed (lbf.)  38.661
VALVES, EXHAUST  — Type  Recessed Head 
Material  Steel, Soft Nitride
Head Diameter (in.)  1.735 
Stem Diameter (in.)  0.0.217
Stem Oil Control  Hi-Temp., Guide Mounted Seal 
Angle of Seat  45° 00' — 45° 30' 
Valve Lift (in. @ Zero Lash)  0.291
Rotator Type  Single-Bead Key 
Spring Pressure Installed 38.667
COOLING SYSTEM 
Radiator  — Type  Cross-Flow, Fin & Tube 
Thermostat  Poppet-Type, Pellet-Operated, Electric Assist 
Operating Temperature  208° F 
Water Pump  — Type  Centrifugal 
Bearing  — Type  Ball & Roller 
Drive  Poly-Vee Belt 
Capacity (gpm @ rpm)  229L/min @ 7300 rpm, pump speed
Recirculating Bypass  Bottom Bypass when Thermostat Open
Fan  — Type  9 Blade 
Material  Plastic 
Diameter (in.)  15.75 
ELECTRICAL 
Ignition System Aluminum (A500)  — Type  12-Volt Electronic Distributorless Ignition System (EDIS) — Spark Timing Controlled by EEC-V Computer With Integrated EDIS 
Spark Plugs  — Thread Size 14mm — 4
— No. Used 
Firing Order  1-3-4-2 
Starting Motor  — Type  Positive Engagement 
Control  Ignition Key Switch Actuates Solenoid Relay 
Alternator  — Type  Diode Rectified Series Machine 
Battery Ground  Negative 
FUEL SYSTEM 
Fuel Metering System  Sequential Electronic Fuel Injection — Four Port-Mounted Fuel Injectors Electronically Triggered By EEC-V Module — Returnless Fuel System, Intank Pressure By-pass Valve, Fuel Rail Mounted Pressure Damper 
Fuel Pump  — Type  Single Electric 
Location  In-Tank High Pressure 
Fuel Filter  — Type — No. Used In-Line Large Capacity Filter — One
Location  Left Frame Rail 
Fuel Reservoir  — Type — No. Used One 
Location  In-Tank 
Air Cleaner  — Type  Rectangular Flat Dry Element — Fender Mounted 
LUBRICATION SYSTEM  — Type  Pressure to Main, Camshaft, Lash Adjusters & Connecting Rod Bearings; Metered Pressure to Roller Follower Arms; Oil Mist to Piston Pins and Pressure Stream to Cylinder Walls 
Oil Pan Plug  Non-Magnetized 
Oil Pump  — Type — Location Trochoid Pump, Front of Black Mounted, Cartridge Style
Intake  — Type  Non-Floating, Screen in Sump 
Oil Filter  — Type  Full-Flow, Disposable 
Attachment  Base-Mounted, Left Side 
Oil Refill Capacity (qts.) 
With Filter Change  4 qts. 
Without Filter Change  3.5 qts. 
Normal Oil Pressure (psi @ rpm-hot)  55-60 @ 6000 

(1)Representative 2002 Horsepower and Torque ratings adjusted to SAE J-1349 net. Ratings shown are typical and not precise for every model/engine calibration.