The Toledo Blade

 

Article published Monday, March 29, 2004

AIR CARGO INDUSTRY
Regulators will discuss safety issues at Va. forum


By JOE MAHR
BLADE STAFF WRITER


After years of safety advocates clamoring for regulators to pay attention to the air cargo industry, the National Transportation Safety Board this week will host its first forum on the issue.

 

But the forum, to be held at Ashburn, Va., is not without controversy.

 

While the pilots' union and safety advocates applaud the long-awaited gathering, the families of victims complain they've been shut out of the discussion.

 

The forum will begin tomorrow, just nine days before the one-year anniversary of two crashes of the Swanton-based cargo carrier Grand Aire. The first crash, at 2 p.m. April 8, 2003, near Toledo Express Airport killed three pilots. Five and a half hours later, another Grand Aire plane crashed into the Mississippi River while circling for a second approach to an airport in St. Louis.

 

Radio communication between the St. Louis tower and the pilots indicated the Grand Aire plane was low on fuel when it made its first landing approach in a fog.

 

The plane is believed to have run out of fuel while attempting to get into position for a second approach, though the NTSB has yet to officially rule on the cause of that crash or the earlier Swanton crash.

 

Those crashes were the first known time any air carrier - passenger or cargo - had lost two planes on the same day, other than the Sept. 11 terrorist attacks. The pair of crashes increased attention on the safety of the air cargo industry, which had already been the target of safety advocates in light of other high-profile cargo crashes.

 

A Special Report investigation by The Blade published in May found that the crash rate for air cargo carriers is five times higher than the rate for passenger carriers in North America.

 

Counting last year's crashes, Grand Aire had 10 crashes in the last decade that were serious enough to warrant safety board investigations. The figure was twice as many as comparable competitors - prompting one national safety advocate, Mary Schiavo, former U.S. Department of Transportation Inspector General, to suggest the FAA shut down the carrier.

 

Grand Aire declined comment.

 

Experts said air cargo crashes often occur because the industry often employs less-experienced pilots who fly older planes in often difficult weather conditions to meet the next-day demands of their customers.

 

Cargo industry representatives insist they operate safely, but critics of the industry's safety record said the Federal Aviation Administration has spent so much time improving the safety culture of airlines ferrying passengers that they have ignored improving the safety culture of planes ferrying cargo.

 

Among the critics is the Air Line Pilots Association, the union that represents pilots at the largest carriers.

 

"Cargo operations remain the FAA's stepchild both in regulations and in practice - ignored until something goes wrong," the union's president, Capt. Duane Woerth, said after the forum was announced.

 

In one of the most-cited crashes, three Emery Worldwide Airlines pilots died in 2000 after their plane plunged into a California auto-salvage yard that had been full of customers two hours earlier.

 

Emery pilot Tom Rachford and the pilots' union had repeatedly complained to federal regulators in the months before the crash that the ailing airline was shirking maintenance, with one missive saying the pilots were "living on borrowed time." Last year, the safety board concluded that faulty maintenance was to blame for the crash.

 

Fred Chesbro, the brother-in-law of one of the Emery pilots, has been a crusader for air cargo safety since the fatal crash.

 

He and Mr. Rachford wanted to present a paper at the safety forum, pushing regulators to lessen pilot fatigue while strengthening operating and maintenance rules, but the safety board turned them down.

 

"I think that family members of deceased victims of air cargo tragedies have earned their place at the table," Mr. Chesbro said.

 

The forum will have presenters from the pilots' unions, industry trade groups, regulators, safety board, and airlines.

 

Safety board spokesman Paul Schlamm said he could not say why Mr. Chesbro's and Mr. Rachford's paper was not included in the forum, but noted that the safety board had a limited number of time slots for presentations.

 

"They had a lot of papers submitted, and they only selected a limited number," Mr. Schlamm said.

 

While the forum will likely focus on the bigger cargo carriers - those who fly under stricter FAA guidelines, it will also include some discussion of the small carriers, such as Grand Aire - carriers that often are the entry points for new pilots.

 

But there will be no union speaking on behalf of those pilots because their carriers are often nonunion.

 

"I don't want to call it the forgotten industry," Air Line Pilots Association spokesman John Mazor said, "but the fact that they are not represented by any kind of large pilots' union of any strength makes it difficult [for those pilots] to get safety improvements."

 

An industry trade group disputes that, saying carriers large and small strive to be safe.

 

"We absolutely do not believe there is any safety problem" in the industry, said Debby McElroy, spokesman for the Regional Airline Association.

 

Still, one of the key problems safety advocates cite is the lack of data to prove just how unsafe are smaller cargo carriers. In other words, just how many crashes are too many?

 

The FAA does not keep track of key data for smaller carriers - such as miles flown, hours flown, and takeoffs - that could be used to compute crash rates for each carrier.

 

While safety advocates have pushed for increased data collection, the industry has resisted.

 

Ms. McElroy said the smaller carriers would rather spend resources enhancing safety than collecting figures.

 

"I think we have to measure the need for collecting more data with what we hope to achieve," she said.

 

Contact Joe Mahr at: jmahr@theblade.com or 419-724-6180.

Article published Wednesday, March 31, 2004

HIGH CRASH RATE
Forum tackles lapses in air cargo industry
Carriers, regulators embrace safety

By JOE MAHR
BLADE STAFF WRITER


ASHBURN, Va. - It's just cargo.

 

To Mark Rosenker, for decades that attitude has permeated discussion on how planes that fly goods have a higher crash rate than planes that fly passengers.

 

To close the gap, the National Transportation Safety Board member told a special forum on air cargo safety here yesterday that the industry and its overseers must remove "It's just cargo" from its lexicon.

 

With crash rates of cargo carriers at least twice as high as passenger carriers, the board held its first-ever air cargo safety forum at its new academy in suburban Virginia. The two-day forum comes nearly a year after a small Swanton-based cargo carrier, Grand Aire, lost two planes on the same day; three pilots were killed in a crash near Toledo Express Airport, and two were injured in a crash in St. Louis.

 

No airline, big or small, had ever crashed two planes on the same day other than during the 2001 terrorist hijackings.

 

But the unprecedented forum focused more on safety concerns with the bigger cargo carriers, which have had their own share of crashes, including a 1992 crash of a Burlington Air Express DC8/63 near Toledo Express that killed three pilots and a passenger. It is an issue that affects metropolitan Toledo more than many other regions its size.

 

Toledo Express has made

 

a concerted effort to lure air cargo carriers - ranking in the top 30 U.S. airports in cargo volume.

 

Through a host of presentations yesterday, the participants touted the spirit of "collaboration" - with industry groups, regulators, and a major pilots' union insisting they're committed to improving safety.

 

They have been working since 2000 to shape a group of industry recommendations for safety improvements, which are expected to be released later this year.

 

"We want the same level of safety. It's not 'just cargo,' " said David Cann, the Federal Aviation Administration's manager of the aircraft maintenance division.

 

Added Mr. Cann, a Sandusky native: "We want to make it as safe as any segment of the industry."

 

But the pilots' union is pushing for more oversight for an industry with a crash rate twice as high as the passenger carrier industry - and five times as high when only serious crashes are studied.

 

In presentations yesterday, the Air Line Pilots Association noted that cargo fliers have less stringent rules than passenger carriers, and union officials recommended the FAA mandate many of the safety ideas, which are now expected to be part of only a nonbinding "advisory."

 

"Today, oftentimes we have the same airplane-type operating in the same airspace at the same airport. We can no longer afford to have a different regulatory requirement ... based on the payload the airplane is carrying," said Capt. Terry McVenes, vice chairman of the union's safety committee.

 

Still, industry representatives were reluctant to embrace more regulation, although they insisted they were more than willing to embrace safety improvements.

 

"As a practical matter, no company can stay in business without total dedication to all aspects of safety," said Stephen Alterman, president of the Cargo Airline Association trade group.

 

Beyond platitudes on the importance of safety, the forum did delve into specific areas of concern, particularly the importance of properly loading planes. That became a key issue in the 1997 crash of a Fine Air cargo jet in Miami. A contractor improperly loaded the plane, and the poor weight distribution sent the jet into the ground shortly after takeoff, killing three pilots, a security guard, and a motorist.

 

But other issues were not raised, such as data collection on small air cargo carriers. In the case of small carriers, like Grand Aire, the FAA does not keep track of how often each flies. That makes it impossible to compute crash rates. So, while Grand Aire had 10 crashes in 10 years, there's no data to compute its crash rate, or how it compares to the industry or its peers.

 

During a break, FAA spokesman Paul Takemoto said the regulatory agency has no immediate plans to boost data collection, saying it relies on inspections to ensure carriers' safety.

 

Still, some forum participants noted how underfunded the FAA and the safety board are. Regardless, the safety board - the federal agency charged with investigating air crashes - insists it does not want to ignore boosting safety at the smallest carriers.

 

Board Chairman Ellen Engleman Conners said the agency wants "one level of safety" for carriers of all sizes and types. She said it's clear the forum won't solve all cargo safety issues by the time it finishes this afternoon, but she believes it's at least a starting point.

 

"We hope it will lead to substantive discussion and debate because we are all seeking solutions," she said.

 

Contact Joe Mahr at
jmahr@theblade.com
or 419-724-6180.

Article published Thursday, April 1, 2004

NTSB forum focuses on sleep challenges faced by pilots

By JOE MAHR
BLADE STAFF WRITER


ASHBURN, Va. - In 12 days, Federal Express pilot Capt. David Wells flew a cargo jet from Memphis to Alaska to Tokyo to Manila back to Tokyo to Hong Kong to Kazakhstan to Paris and, finally, back to Memphis.

 

He flew early in the morning. He flew late at night. He rarely got eight straight hours of sleep. He grabbed power naps when his time and body allowed. But he could never completely catch up on his sleep - piloting an MD-80 jet while missing about a fourth of the hours slumber experts recommend.

 

And it was a routine trip.

 

Captain Wells offered his itinerary during the second day of the National Transportation Safety Board's air cargo safety forum here as proof of the fatigue faced by cargo pilots, who often fly at night and assume ever-changing shifts.

 

"How many 'pilot error' accidents were really fatigue accidents?" Captain Wells asked.

 

The unprecedented two-day forum gathered members of industry, pilots' unions, and regulators to try to figure out why planes that carry cargo are at least twice as likely to crash as planes that carry people, and what can be done about it.

 

Yesterday's session broached the age-old problem of fatigue in aviation, particularly in a cargo industry that routinely flies at night and sometimes in poor weather.

 

Dr. Mark Rosekind, a nationally recognized sleep expert, pointed to studies done by NASA that showed long-haul cargo pilots, such as Captain Wells, routinely lose sleep - about one to two hours per day.

 

The studies show it is nearly impossible for the human body to adjust well to sleeping during the day and staying awake at night.

 

He said the problem is not unique to cargo pilots - any body working third shift must cope with lost sleep, their bodies often awaking after only four to five hours of slumber.

 

But he said the demands of air cargo complicate pilots' fatigue, including flying in poor weather in older planes more prone to mechanical problems on schedules that routinely change.

 

The safety board for more than a decade has acknowledged the problem of fatigue in plane crashes. In 1993, the board ruled that it might have contributed to the errors made by pilots of a Burlington Air Express jet that crashed near Toledo Express Airport in an early morning fog in 1992, killing three pilots and a passenger.

 

Captain Wells knows the fatigue problem well.

 

The 25-year pilot for FedEx, who now is chairman of the Air Line Pilots Association's safety committee, said it is no secret that pilots sometimes nod off in the cockpit.

 

"If there's any pilot who said they've not fallen asleep on an airplane, they're not telling the truth," he told the forum, as some fellow pilots nodded in agreement.

 

While the Federal Aviation Administration has rules on sleep and flying time for pilots, the rules for cargo pilots are less strict than for passenger pilots, something the pilots' union wants to change. It's part of a push by the union to get the FAA to boost many of the safety regulations of cargo carriers to the levels of passenger carriers.

 

But the FAA is reluctant to mandate changes, instead pushing a new set of recommendations for the cargo industry fashioned from a team, including industry and labor.

 

The problem goes beyond the big carriers, such as FedEx. Smaller air cargo carries, such as Swanton-based Grand Aire, ferry cargo on-demand, meaning pilots can be called into work at night to fly through the night. Some planes require only one pilot, so no one is there to nudge him or her if they nod off.

 

The carrier had two crashes a year ago - one killing three pilots - but so far the safety board has not ruled on the causes.

 

While strengthening regulations may help some, Dr. Rosekind cautioned that they would not be a cure-all. He said the problem has to be tackled on different levels - from more education to flexible schedules.

 

And he had a suggestion that has been adopted by many other countries' regulators - in-flight naps.

 

A recent study showed that a 40-minute nap dramatically improved alertness and performance.

 

Beyond talking about fatigue, the forum tackled issues ranging from improperly loaded cargo - which can cause planes to lose control - to the lack of fire suppression at some airports serving cargo jets that haul flammable goods.

 

The forum wrapped up with safety board Chairman Ellen Engleman Conners saying the safety board cannot make the suggested changes - it just investigates crashes and makes suggestions. It is up to the participants to reform the system.

 

Contact Joe Mahr at: jmahr@theblade.com
or 419-724-6180.

 

The Commercial Appeal -- Memphis, TN

 

Pilot napping procedures discussed

Forum focuses on night flights by cargo planes

By Bartholomew Sullivan
Contact

April 1, 2004

ASHBURN, Va. - It would be much better for a pilot to take a planned 40-minute nap at 33,000 feet than to nod off while approaching a runway at 300 feet, safety experts told a federal air cargo safety forum Wednesday.

"In most instances, complete circadian adaptation to night work never occurs," said Mark R. Rosekind, president of California-based Alertness Solutions, referring to the 24-hour biological cycle of waking and sleeping. He asked for a show of hands of those in the audience - including some pilots - taking the so-called "NASA naps." Just a few raised them.

With a FedEx hub and headquarters in Memphis, the company is well aware of the safety issues involved in night flying, said spokeswoman Kristin S. Krause. Correcting what she said is a widespread misconception, she noted that only about half the company's flights occur at night.

The National Transportation Safety Board investigates transportation accidents, including plane crashes. This week's forum occurred at its new training academy and was attended by industry safety officials, employee union representatives and federal regulators, among others.

Rosekind, whose research with NASA in the early 1990s showed the positive productivity and alertness effects of even a brief "power nap," spoke at the second day of the Air Cargo Safety Forum. He said the challenges of night flying, and the special fatigue issues raised by air cargo operations, are a shared industry and regulatory responsibility.

Pilot napping does occur, but more should be done to establish standard operating procedures for incorporating planned naps into long flights, he said. Studies indicate that air cargo pilots on multi-day, international trips typically run up a sleep debt that can affect alertness levels. He predicted the issue will grow more critical as airplanes become more automated, providing fewer mental stimuli to keep pilots alert.

David J. Wells, a FedEx pilot and chairman of the Air Line Pilots Association Air Safety Committee, said federal regulations permit air cargo pilots to fly longer hours than passenger jet pilots, although both are held to the same level of safety.

Wells noted that working on the "backside of the clock" is more likely to generate human error and that other factors, including the variety of destinations and less supportive airport safety infrastructure at some cargo facilities, can complicate fatigue issues. He advocated mandatory pre-flight rests and "special consideration'' for late-night and trans-meridian flying.

FedEx's Krause said FedEx has one of the most effective and personalized scheduling systems to manage its flight operations.

"Our pilots have shorter duty limits for middle-of-the-night flying than other times of the day and those duty limits are well below the FAA minimum guidelines," she said. In addition, a committee of managers and pilots meets regularly to discuss flight issues to ensure a continued safe flying environment, she said.

FedEx has worked with fatigue researchers at Circadian Research and NASA Ames Research to find the best ways to manage sleep disruption and fatigue within its operation, said Krause. FedEx trains all pilots to recognize their own circadian rhythms and how to combat sleep disruption.

Tuesday's session began with an overview of flight accident data by James M. Burin, director of technical programs for the Virginia-based nonprofit Flight Safety Foundation. Burin noted that, in recent years, cargo flights accounted for 26 percent of all accidents, including four of 16 jet "hull losses" in 2003.

Contact Washington correspondent Bartholomew Sullivan at (202) 408-2726.