What's the difference between "bread-and-butter",
plank-on-bulkhead, and plank-on-frame construction?
"Navy Board", "Dockyard" and "Admiralty"?
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| Bread-and-Butter
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In bread-and-butter "B&B"), successive "slices" (sawn
out of planks) of the hull (either parallel to the keel or to the waterline) are
stacked and then carved to final shape, using templates (see
here about use of templates). The individual planks are
frequently "hollowed" so that the resulting hull is only a thick shell of
wood -- this make the hull lighter, and helps prevent cracking which
might result from a solid hull.
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Block hull for "Young America" (by
Model Shipward)
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Related to B&B is the "Block Model"; here the hull is
carved from a single block of wood. Hulls of this type are found in some kits.
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| Plank-on-Bulkhead
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Plank-on-bulkhead "POB") uses cross-wise slices of the hull
to shape "bulkheads", which are fastened to a "backbone" with the profile of the
hull; these are normally made from plywood and are common in the
European kits.
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| Plank-on-Frame
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Plank-on-frame ("POF" models actual "frames", fastened to the keel.
The latter two methods are then planked (although nothing
prevents one from planking a bread-and-butter hull). Both methods
require beveling the surfaces of the bulkheads or frames (see
about beveling).
POB models have excessive spacing of the bulkheads to support the
planking; these are normally double-planked, so that the first layer of
planks (the "learning layer") can be sanded fair to produce a smooth
surface for the second layer (the "finish layer"). Unfortunately, the
bulkheads are often so far apart that the planks "sag" between
fastening points -- many modelers get around this by filling in the
surface between the bulkheads with some soft wood (balsa is fine for
this) and sanding this to the shape of the hull before planking...this
essentially results in a more-or-less solid hull (like B&B, with the
bulkheads serving as built-in templates).
One side advantage of POF is that the fastenings ("trunnels") of
the planks are properly located and have a solid backing to connect to.
Dockyard and Admiralty are alternate names for
Navy Board models.
Such Navy Board models were produced from the middle of the
16th century to the middle of the 18th century.
These Navy Board models were a variation of Plank on Frame that
quickly became stylized in construction; instead of frames that were
continuous from keel to sheer, with gaps between the frames, Navy
Board models have interrupted frames. (And, because rigging changed very
slowly with time, Navy Board models were frequently produced
unrigged, with only simple "stump" masts.)
Here, a "futtock" timber would extend from the keel to a point near the
turn of the hull; a second futtock timber would overlap the first, forming
a solid band of timber at the bilge. These would extend above the wale,
and be overlapped again with more timbers that extended the run of
the first, keel futtocks.
The Navy Board models had the ends of the futtocks finely finished
and beveled to lie in a plane, and it was claimed that ships had
never been built like that! Archaeologists are now finding
evidence that - at that time - ships were actually constructed in this
fashion.
There appear to be three reasons why such models were constructed in this period:
- The 16th century British Navy did not build their own ships; these were
built by contractors, after approval from the Lords of the
Admiralty or the Admiralty Board (both names were used)
- a collection of aristocrats, nobility, and civil servants. Since these
people could not read plans, proposed ships were presented to them
in the form of a model. Many models which are not identified with a particular
ship may have been failed proposals.
- In the world of apprentices, when a Journeyman shipwright advanced to
Master shipwright, he would make a piece of work (hence our word
"Masterpiece") that demonstrated his knowledge and abilities. It is likely that
some of the models which are not unidentified with a known ship arose in this fashion.
- Certain ships, because of their importance, had additional models built of
them. This is likely the source of multiple models existing of known ships.
The two images below show a set of drawings for an arbitrary cutter/schooner. Four of
the lines have been picked out in color: station 2 (red) and 7 (orange), waterline 3 (blue),
and the deck line (brown); these colors can be used to identify the corresponding
curves in the following drawings.
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| Shear Plan and Half-breadth Plan for a Schooner
| Body-plan of Schooner
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| Block for Model Cutter
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The Block Model shown has already been cut to profile; a center line
as well as station and water lines have been added to the surface. The next
step is to saw out to plan using the
Deck Line.
Then comes the tedious process, using a template for each station, of carving
away the wood until the template almost fits. Then the hull is brought
to final shape by fairing in all the surfaces between the stations, and sanding
so that the templates fit exactly.
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" B&B" method for the Cutter
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The B&B model has had a center line drawn on each lift, as well as
station and water lines. The lifts have been assembled temporarily, and the
hull sawn to profile. Lift 3 is shown in
BLUE. The next step is to
saw each lift to its waterline. (The lifts may also be hollowed at this time, to
reduce the weight of the finished hull, and reduce the likelyhood of it cracking
from moisture changes.)
Once all the lifts are sawn out, they may be reassembled permanently for the
final carving to shape. This proceed much faster than in the Block Model, since
one need merely "knock off the corners" of the individual lifts in order to get the
hull to the nearly final shape; then work with the templates to bring the
hull to the final form.
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"POB" method for the Cutter
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In POB each bulkhead (station( is cut out and asembled to
the backbone; after beveling the edges of each bulkhead, planking may commence.
{John O. Kopf}
I guess "plank on frame" in a strict sense would imply that the ship is
built with a hollow set of frames as opposed to a set of massive
plywood-style bulkheads, as you say. However, it is often commonly
referred to as plank-on-frame whether you use massive bulkheads or
proper frames.
Proper plank-on-frame could be used if you wanted a complete interior
in the ship, or at least on the gun-decks. This is rather hard to do with
massive bulkheads. Also, I am convinced that adding a complete
internal structure with deck-beams et al will make it easier to get the
outside right - you will have far more references to the placing of
wales, gun-ports etc. (always assuming that the internal structure is
put in the right places :) It has certainly been a problem with my
massive-bulkhead Neptunus, 80.
I haven't tried building proper plank-on-frame myself, but from what I
gather it:
- is a lot more work than plank-on- bulkhead (all those frames to
build and put in place), and
- makes for a better hull shape and a more solid model.
Think about it - you would be defining the hull shape for each
and every frame, instead of just at the bulkheads, and the
external planking will be supported by an almost continuous
array of frames instead of just the occasional bulkhead.
{Staale Sannerud}
Most of the plank-on-frame models I have seen omit the planking on
the lower hull, in order to show the detail of the keel and futtocks and
all that. I suppose you could do a fully planked plank-on-frame model
just for your own satisfaction, but there would be little other point.
As I understand it, the actual planking process is a little easier,
because there is more material underneath the planks to support
them. However, this is more than outweighed by the extra time and
effort (not to mention material) necessary to accurately model the
frames. Unless you want to demonstrate the construction of the
original ship, you might as well go plank-on-bulkhead.
{David C Graf}
Look at it this way. A 200' ship might have only 10 bulkheads, but 100
frames. If you were doing an admiralty model, you would want to show
all of the frames, so any planking would be plank on frame. If you are
building what would be considered a completely finished hull, then
you are depending on the bulkheads (as defined in the ship's lines) to
give you the hull shape.
Here is a tip for you, if you fill in the space between the bulkheads with
pieces of balsa wood, and sand them down to the ship's lines, you
have the equivalent of a solid hull to plank.
{Thomas Burkman Sr.}
Why would anyone plank a model anyway? By that, I mean after the
hull is planked you cannot see bulkheads either. There are at least two
reasons for plank on frame that I am aware of. One, that's the way a
real ship is made, so I want to do it that way. Two, maybe I am going
to put in some internal detail, leave hatches uncovered, etc., and don't
want to have bulkheads visible (that were not there on prototype). With
large warships this internal detail might be the guns, and the interior
is clearly visible through open ports.
I might point out that there are a number of hybrids that are neither fish
nor fowl. Some POB kits feature the bulkheads cut back to look like
frames starting at the lower gundeck.
It is also possible to build a hybrid with a solid hull up to the lower
gundeck, with frames above that, this whole structure then planked. In
this case, of course, the hull is smaller by the dimension of the
thickness of the planks from what it would be if it were a carved hull
not planked over.
{Don Stauffer}
A scale plank-on-frame model is the highest expression of the wood
modelmaker's art: The keel, stem, sternpost, frames and all
hull timbers are accurate scale reproductions of the prototype vessel.
In some British "Admiralty" models, the planking was purposely left
incomplete to allow the viewer to examine the hull timbers.
{Septimus}
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